Product Details
Tunnel Pasteurizer TG Serious for Bottle Beverage
Product Description
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Description
The PLJ-S-15000 Tunnel Pasteurizer is an industrial-grade continuous pasteurization system designed for high-capacity beverage production lines, with a processing capacity of up to 15,000 bottles per hour. It is widely used for secondary sterilization of fruit juice, dairy products, beverages, and jelly-filled bottles.
Its working principle is based on heat treatment pasteurization, where packaged products are conveyed through different temperature zones in a controlled tunnel. During this process, bottles are first gradually heated to a specific sterilization temperature, held for a set time to inactivate harmful microorganisms and enzymes, and then cooled down step by step to ensure product stability and quality.
The system ensures stable thermal processing through precise temperature control and efficient conveyor operation. All product-contact parts are made of SUS304 stainless steel, providing excellent resistance to acid, alkali, and corrosion.
The machine integrates heating, sterilization, and cooling sections, offering a fully automated pasteurization process with energy-saving water and steam circulation systems.
All direct contact of the product is made of SUS304 stainless steel, and the large chain board and chain wheel are also made of the same stainless steel material. It has the functions of anti-acid, anti-alkali, anti-corrosion. The water tank is heated by steam, and the steam volume is automatically controlled by steam solenoid valve. The hot water can be completely used. The whole machine has a simple design, fine manufacturing, stable operation and beautiful appearance.
Advantage
1, It can be used for various of bottle shapes and volumes;
2, Easy construction for easy maintenance;
3, Speed adjustable;
4, Transparent glass window at entrance and end will make clear of view if any problem happening inside tunnel and open able top will help for easy problem solving;
5, therecycle water system will help for reducing water consumption;
6, engineering plastic chain can be both cold and heat resistant; it can prolong machine life time. Conveyor is by high intensity plastic chain belt, is with high intensity, acid resistant, rot resistant and abrasion resistant.
7, Spray angel can be 360°adjustable; spray to every position of bottles averagely, it will make full use of spray water and it will increase spray area. Spraying nozzles is from Spraying systems-USA,spray averagely;
8, ABB motor drives,Mitsubishi transducer,operation stably;Main motor is with overload protection, can protect conveyor and conveying devices safely. Main driver adopts stepless motor, conveyor speed is changed freely.
Application Scenarios
- Fruit juice bottling plants
- Dairy product processing lines
- Beverage production factories
- Jelly and sauce sterilization lines
- Glass and PET bottled food products
- Industrial food sterilization systems
Technical parameter:
| Model | TG-3000 | TG-6000 | TG-8000 | TG-12000 | TG-18000 |
|
| Maximum sterilize temperature | 100ºC | |||||
| Line speed of the conveyor | 110-553mm/min Step-less speeding | |||||
| Heating steam pressure | 0.4MPa | |||||
| Heating water consumption |
21 | 40 | 55 | 80 | 120 | |
| Total power (kw) | 9.6 | 10.6 | 13.6 | 16.5 | 25 | |
| External dimension (mm) |
Length | 6500 | 14000 | 18880 | 21880 | 31000 |
| Width | 2250 | 2750 | ||||
| Height | 1735 | 1735 | ||||
| Weight(kg) | 3000 | 5000 | 6500 | 8500 | 12000 | |
| Tunnel area(m2) | 13.5 | 26.5 | 34 | 51 | 76 | |













