Complete PET and Glass Bottle Juice Production Line

Complete PET and Glass Bottle Juice Production Line including

1.Water Treatment System, (Water Filtration)
2.Bottle Blowing Machine,(Making plastic bottles)
3.Air Conveyor,(Transport empty bottles)
4.Juice Filling Machine ,(Filling juice into bottles)
5.Cap elevator, (Transport cap)
6.Blow dryer, (Blow dry water)
7.Flat Convey, (Transport bottle)
8.Code Sprayer,(Printing the date on the bottle water)
9.Labeling Machine ,(Labeling in bottled water)
10.Bottle Shrink Wrapping Machine, (package the bottle water)
11.injection molding machines,(for pet preform)

 

Flow chart :

Automatic bottle blowing machine –> Air conveyor system–>Washing,filling ,capping 3in1 machine–>Conveyor system–>Automatic sleeve labeling machine–>Automatic film shrink packing machine/Carton packing machine

 

Main Features

1.Rinser Part
-Rotary rinsing turret one treatment, fixed nozzles, with grippers.
-The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.
-After the gripping, the bottle is turned upside down and above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again.

2.Filler Station:  
The entire filler is micro negative pressure filling system .Unique re-flux design saves cost, convenient for external CIP (clean in place)cleaning system. 2. High accurate SUS304 construction filling nozzle, make sure high accurate filling level SUS304L liquid bowl, pipeline system . 3. Filling level adjustable by choosing different silicone gasket (quick change over parts) No bottles, no filling 4. Butterfly type liquid bowl, with automatic water level controller. 5. If the fruit juice contains fruit granules, we need two different canned parts. First, fill the fruit granules with piston type filler, and then fill the fruit juice with equal pressure filler.

3.Capper station:   
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the bottleneck, and together with the bottleneck guard plate outside the capping machine, keeps the bottle upright and prevents rotation. The capping head revolves and rotates under the drive of the capping machine main shaft, and realizes the actions of grabbing, covering, screwing and removing the cap under the action of the cam to complete the entire capping process.

 

Feature Details

1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high-speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle-bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing, and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt internationally famous products.

 

Configuration List

 

Production Line Details

Water Treatment System 

1. Raw water tank + Raw water pump
2. Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3. Reverse Osmosis(Hollow ultrafiltration)
4. UV sterilizer
5. Finished water tank + Pure water pump

The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.

Juice Processing Equipment
1.Hot water tank
2.Sugar Melting Plate heat exchanger
3.Mixing tank
4.Buffer tank
5.Homogenizer machine
6.UHT sterilizer
7.Aseptic Storage Tank
8.CIP cleaning system

Bottle Blowing System 

1. Excellent Mechanical Strength, impact-resisting, and non-craking.
2. Bottle mouth and thread are of precise measurement.
3. Plastic Medicine Bottle’s safe thread can be molding directly.
4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation.
5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity.
6. The joint seam on the bottle body is smooth, no scrap rubber.

Automatic 3 in 1 Filling Machine 
This machine is specially designed for the filling of juice and other non-gas bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping..
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.

Automatic labeling machine

1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.

PE Film Shrink Wrap Packing Machine

• Suitable to PE PVC film packaging.
• PLC control system, automatic working.
• Colorful touch-screen control panel, easy operate.
• Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling automatically.
• Capacity is adjustable through adjust the convey speed

Conveyor System
The layout of our production line fully considers the relationship between customer investment and production line efficiency. It can meet the above requirements based on introducing foreign technology. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.

Parameter

 

Finished Product

3mm 5mm pulp juice

Glass bottle juice

Wid mouth cap juice

Pet bottle juice

 

Production line layout