Product Details
DCGF Beverage Washing Filling Capping 3-in-1 Unit Machine
This is an integrated 3-in-1 DCGF carbonated beverage machine combining washing, filling, and capping. Key features include:
- SUS304 stainless steel structure with efficient nozzles for thorough bottle washing.
- Precision flowmeter-based filling with ±0.2% accuracy and non-contact design to avoid contamination.
- Refrigeration system cools mixture to below 4°C to enhance CO₂ solubility.
- Solenoid-controlled filling valves ensure fast and precise filling.
- Advanced capping system using Italian AROL technology, co-designed with Shanghai Jiao Tong University experts.
Product Description
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DCGF Beverage Washing Filling Capping 3-in-1 Unit Machine
Summary
DCGF Beverage Washing Filling Capping 3-in-1 Unit Machine, it is a monoblock unit, integrated with washing filling and capping machine. It is suitable for all kinds of carbonated beverage, such as carbonated soft drink, sparkling water, soda water and so on.
Low temperature enhances solubility of CO2. The filling temperature of carbonated beverage is 0~5°C. Before mixing with CO2, the mixture temperature of water and syrup is at 60ºC. We need to use a refrigeration unit to reduce the mixture temperature to less than 4ºC.
Suit product range
| 200ml-2000ml pet bottle | 200ml,500ml,750ml glass bottle | 500ml 750ml beer | Al can wine
Sparkling water |
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Product Parameters
| No | Model | Machine name | Production capacity | Power (kW) |
Low-pressure air consumption 0.8MPa (Nm3/min) |
Application bottle type and range |
| 1 | DXGF16-12-5 | CSD filling machine | 2000BPH (500ml) |
2.25 | 0.8 | 350ml-1500ml (PET bottle) |
| 2 | DXGF18-18-6 | CSD filling machine | 4500BPH (500ml) |
2.75 | 0.8 | |
| 3 | DXGF24-24-6 | CSD filling machine | 8000BPH (500ml) |
3.35 | 0.8 | |
| 4 | DXGF32-32-8 | CSD filling machine | 12000BPH (500ml) |
5.27 | 0.9 | |
| 5 | DXGF40-40-10 | CSD filling machine | 14000BPH (500ml) |
5.87 | 1.2 | |
| 6 | DXGF50-50-12 | CSD filling machine | 17000BPH (500ml) |
9.25 | 1.2 | |
| 7 | DXGF60-60-15 | CSD filling machine | 20000BPH (500ml) |
12.2 | 1.2 | |
| 8 | DXGF72-72-18 | CSD filling machine | 26000BPH (500ml) |
15 | 1.2 | |
| 9 | BDXGF8-8-3 | CSD filling machine | 1000BPH (500ml) |
3 | 0.5 | 350ml-1500ml (Glass bottle) |
Detailed Photos
Washing heads
The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.
Pet bottle washing head
Glass bottle washing head
Filling heads
The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
When the machine is designed , a parameter package is set on the electrical control system for each capacity.
Each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰, in the process of filling, filling valve and bottle neck do not contact , so filling process is very clean , without second pollution.
The filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.
Capping heads
The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world’s most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.
Plastic cap capping head
Crown capping head
