Product Details
Blowing Filling Capping Combiblock Machine
This Blowing Filling Capping Combiblock Machine integrates preform unscrambling, heating, blowing, filling, and capping in a fully automated process. Key highlights include:
- Efficient preform unscrambling using dual rotating cylinders for smooth, scratch-free sorting.
- High-precision heating system ensures consistent preform temperature before molding.
- Reliable blowing unit uses manipulators and high-pressure air for accurate bottle forming.
- Gravity-based filling unit with cam-controlled lifting for precise, splash-free filling.
- Advanced capping mechanism with anti-rotation knives and cam-guided heads for secure, accurate sealing.
Product Description
Products
- Water Treatment System
- Turn-Key From A To Z Water Juice Carbonated Beverage Production Line
- Washing Filling Capping Machine
- Preform Injection Molding Machine
- Cap Compression Machine
- Blow Molding Machine
- Labeling Machine
- Shrink Wrapping Machine with Carton Packing Machine
- Auxiliary Equipment
- Carton Packing Machine
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Blowing Filling Capping Combiblock Machine
Working process
1. Preform feed-in and unscrambling
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.
2. Heater
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.
3. Blowing unit
Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.
4. Filling unit
The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.
5. Capping unit
Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.
Main Product
| Machine range list | |||||
| Product type | Equipment type | Applicable bottle type | Production capacity | ||
| Sterile line
|
Aseptic cold filling machine (wet sterilization) | PET/ Glass bottle | 10,000-36,000 bottles per hour | ||
| Aseptic cold filling machine (dry sterilization) | PET/ Glass bottle | 5,000-24,000 bottles per hour | |||
| Bottled water
|
Blowing, filling and rotary integrated machine (rotary blowing/direct blowing) | PET bottle | 10,000-48,000 bottles per hour | ||
| Bottled water filling machine | PET bottle/glass bottle | 5,000-48,000 bottles per hour | |||
| Hot filling
|
Hot filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | ||
| Hot filling machine | Aluminum can | 9,000-36,000 cans per hour | |||
| Medium temperature | Medium-temperature filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | ||
| Containing gas
|
Gas-containing filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | ||
| Gas-containing filling machine | Aluminum can | 9,000-36,000 cans per hour | |||
| Flowmeter type air-containing filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | |||
| Yellow wine
|
Yellow wine filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | ||
| Flowmeter type yellow wine filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | |||
| Carbonated yellow wine filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | |||
| Beer
|
Beer filling machine | PET/ Glass bottle | 5,000-48,000 bottles per hour | ||
| Beer filling machine | Aluminum can | 9,000-36,000 cans per hour | |||
| Disposable bucket
|
Disposable barrel water filling machine | 3-9L | 1,000-8,000 barrels per hour | ||
| Disposable barrel water filling machine | 9-18L | 1,000-5,000 bottles per hour | |||
| Disposable soft barrel water filling machine | PET bucket | 1,000-6,000 barrels per hour | |||
| Lactic acid bacteria | PE bottle filling machine | PE bottle | 6,000-48,000 bottles per hour | ||
| Oil | Edible oil, consumable oil | PET/ Glass bottle | 3,000-36,000 bottles per hour | ||
| Daily chemical category | Filling machines for dishwashing liquid, laundry detergent, disinfectant, alcohol, shampoo, toilet water, etc | Glass bottle /PET/PE | 6,000-36,000 bottles per hour | ||
| Condiment filling machine | Filling machines for soy sauce, vinegar, sweet bean sauce, salad dressing, etc | Glass bottle /PET/PE | 6,000-36,000 bottles per hour | ||
| Blow molding machine serial no | |||||
| Product type | Applied bottle type（PET bottle） | Production capacity | |||
| Water bottle | 0.5-2.5L | 12,000-48,000 bottles per hour | |||
| Gas-containing bottle | 0.5-2L | 10,000-48,000 bottles per hour | |||
| Sterile bottle | 0.5-2L | 12,000-36,000 bottles per hour | |||
| Hot filling bottle | 0.5-1.5L | 8,000-48,000 bottles per hour | |||
| Condiment bottle | 0.25-1.5L | 6,000-36,000 bottles per hour | |||
| Oil bottle | 0.5-10L | 3,000-36,000 bottles per hour | |||
| Disposable bucket | 3-18L | 1,000-12,000 bottles per hour | |||
| other product | |||||
| Product type | Production capacity | ||||
| Water treatment system | 5 tons -80 tons per hour | ||||
| front treatment system | 5 tons -60 tons per hour | ||||
| UHT sterilizer system | 5 tons -24 tons per hour | ||||
| Conveyor system | 5,000-48,000 bottles per hour | ||||
| Back packing system(sleeve labeling machine, label sticking machine, date printer, carton packing machine, shrink film wrapping machine ect) | 5,000-48,000 bottles per hour | ||||
| Equipment model | RBMD2 | RBMD3 | RBMD4 | RBM6D | RBMD8 | |
| Number of molds (PCS) | 2 | 3 | 4 | 6 | 8 | |
| Equipment weight (excluding trimming) kg | 8000 | 10000 | 12000 | 13000 | 14000 | |
| Maximum height of the bottle blowing machine (mm) | 3500 | 3500 | 3500 | 3500 | 3500 | |
| Maximum height of the billet arranging machine (mm) | 4100 | 4100 | 4400 | 4400 | 4400 | |
| Equipment floor area (m2) | 9×7 | 8×9.5 | 10.5×9 | 10.5×9 | 10.5×9 | |
| Rated production capacity (bph) : 5L | 2000bph | 3000bph | 4000bph | 6000bph | 8000bph | |
| Bottle-making volume range (L) | 5～10 | 5～10 | 2.5～5.5 | 2.5～5.5 | 2.5～5.5 | |
| Maximum straight diameter/diagonal (mm) for bottle making | 220 | 220 | 178 | 178 | 178 | |
| Maximum diameter of the support ring (mm) | 55 | 55 | 55 | 55 | 55 | |
| Maximum height for bottle making (mm) | 390 | 390 | 350 | 350 | 350 | |
| Preform raw materials | PET | PET | PET | PET | PET | |
| Rated voltage (V | AC400V
3PH+PE |
AC400V
3PH+PE |
AC400V
3PH+PE |
AC400V
3PH+PE |
AC400V
3PH+PE |
|
| Frequency (Hz) | 50/60Hz | 50/60Hz | 50/60Hz | 50/60Hz | 50/60Hz | |
| Installed power (kW) | As layout confirm | As layout confirm | As layout confirm | As layout confirm | As layout confirm | |
| The actual power consumption is 5L(109g) | As layout confirm | As layout confirm | As layout confirm | As layout confirm | As layout confirm | |
| Low-pressure compressed air consumption (Nm3/min) | 0 | 0 | 0 | 0 | 0 | |
| With recycling | 3.5 | 3.5 | 3.5 | 3.5 | 3.5 | |
| High-pressure compressed air pressure (MPa) | Refer to ISO8573-1. | Refer to ISO8573-1. | Refer to ISO8573-1. | Refer to ISO8573-1. | Refer to ISO8573-1. | |
| Quality requirements for high-pressure compressed air | As layout confirm | As layout confirm | As layout confirm | As layout confirm | As layout confirm | |
| Heating stove cooling | Inlet temperature of cooling water (℃) | 17～22 | 17～22 | 17～22 | 17～22 | 17～22 |
| Cooling water pressure (MPa) | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | |
| Cooling water flow rate (m ³ /h | As layout confirm | As layout confirm | As layout confirm | As layout confirm | As layout confirm | |
| pH value | 7～8 | 7～8 | 7～8 | 7～8 | 7～8 | |
| Temperature difference (℃) between the inlet and outlet of cooling water | 8 | 8 | 8 | 8 | 8 | |
| Mold cooling | Inlet temperature of cooling water (℃) | 9～15 | 9～15 | 9～15 | 9～15 | 9～15 |
| Cooling water pressure (MPa) | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | |
| Cooling water flow rate (m ³ /h | As layout confirm | As layout confirm | As layout confirm | As layout confirm | As layout confirm | |
| pH value | 7～8 | 7～8 | 7～8 | 7～8 | 7～8 | |
| Temperature difference (℃) between the inlet and outlet of cooling water | 3.5 | 35 | 3.5 | 3.5 | 3.5 | |
Production line layout
