Product Details

Auto Glass Bottle Carbonated Beverage Production Filling Bottling Line

The DCGF series integrates bottle rinsing, isobaric filling, and capping into one compact system, ideal for carbonated soft drinks, sparkling water, and soda.

  • 3-in-1 Monoblock for rinsing, filling & capping PET/glass bottles.
  • Accurate Isobaric Filling System (±3mm level control).
  • Comprehensive Water Treatment Unit with RO, UV & ozone.
  • Advanced CO₂ Mixing & Cooling Machine for beverage preparation.
  • Flexible Packaging & Labeling Line with carton or shrink wrap.

Product Description

Carbonated Production Line

(Auto Glass Bottle Carbonated Beverage Production Filling Bottling Line)

Summary

DCGF series of carbonated soft drink filling machine, it is a monoblock unit, integrated with washing filling and capping machine. It is suitable for all kinds of carbonated beverage, such as carbonated soft drink, sparkling water, soda water and so on.

Low temperature enhances solubility of CO2. The filling temperature of carbonated beverage is 0~5°C. Before mixing with CO2, the mixture temperature of water and syrup is at 60ºC. We need to use a refrigeration unit to reduce the mixture temperature to less than 4ºC.

 

Product Parameters

Model DCGF8-8-3 DCGF16-12-6 DCGF18-18-6 DCGF24-24-8 DCGF32-32-8 DCGF40-40-10 DCGF50-50-15
Capacity
(500ml)
1000 2000-3000 3000-4000 5000-6000 8000-10000 10000-12000 12000-15000
Application carbonated soft drink, sparkling water, soda water and so on.
Filling precision ≤±3mm(liquid level)
Suitable bottle specification Volume= 100-2000ml
Diameter φ=50- 115
Bottle height H= 150 ~320mm
Machine material Food stage SS304 or SS316
Air source pressure (Mpa) 0.3-0.7
Filling way/principle isobaric filling, 0-5ºC filling
Control System PLC+ Touch screen
Features No bottle no filling
No bottle no capping
Power Supply Voltage: 220V~415V, 3 phase
Frequency: 50hz/60hz or your requirement
Main Motor(kw) 1.5 2.0 2.6 3.8 4.2 7.5 9.5
Dimension(mm) 2200*1600*1800 2400*1800*2700 2700*2200*2700 2800*2330*2700 3550*2650*2700 4360*3300*2700 4720*3545*2700
Weight(kg) 2800 3500 4500 5500 6500 7500 8500

 

Finished Product

200ml-2000ml pet bottle 200ml,500ml,750ml glass bottle 500ml 750ml beer Al can wine

Sparkling water

automatic glass bottle beverage production filling line automatic glass bottle beverage production filling line automatic glass bottle beverage production filling line automatic glass bottle beverage production filling line

 

Parameter list:

Water Treatment System

Beverage Production Filling Bottling Line

Beverage Production Filling Bottling Line

1.water source pump
Connect to raw water, we supplier the best supplier Nanfang pump or Customized pump.

2.Silica Sand filter
 Quartz sand is a renewable filtering material that can filter out impurities and suspended solids in water, and can adsorb organic and chemical substances in water

3.Active carbon filter
Remove dissolved organic matter. Activated carbon can effectively adsorb organic compounds in water, such as pesticides, dyes, synthetic detergents, etc., thereby reducing the total organic carbon (TOC) and chemical oxygen demand of water

4.Sodium ion exchanger
An ion exchanger used to remove calcium and magnesium ions from water, produce softened water, and prevent the formation of scale

5.Precision filter
Remove suspended solids from water, remove microorganisms from water, and improve water quality,Adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.

6.Ro reverse osmosis device
Is composed of reverse osmosis membrane (RO), high pressure pump and washing system, It can intercept substances larger than 0.0001 micron. And allow water molecules to pass through.

7.UV sterilizer
It can effectively remove pollutants such as organic matter and bactericidal viruses from water, making the water quality meet the standard

8.Ozone
It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration.

8.Finished water tank
Is used to store filtered pure water, which is connected with filling machine directly.

 

Carbonated beverage washing filling capping 3–in-1 unit machine

Beverage Production Filling Bottling Line

Beverage Production Filling Bottling Line

 

Pet bottle Washing heads

Beverage Production Filling Bottling Line

Beverage Production Filling Bottling Line

 

Pet bottle Filling heads

Beverage Production Filling Bottling Line

 

Glass bottle filling-capping head

Beverage Production Filling Bottling Line

 

Capping heads

Beverage Production Filling Bottling Line

Beverage Production Filling Bottling Line

 

Crown capping machine

Beverage Production Filling Bottling Line

Pet bottle capping machine

Beverage Production Filling Bottling Line

Carbonated Water Filling Machine 

This kind of carbonated beverage filling machine combines washing,filling and rotary capping functions in one unit.
Carbonated beverage filling machine is suitable for packing beverage containing gas. carbonated beverage filling machine ‘s performance is as following all parts,for instance, filling valve, which directly contact medium are made of stainless steel or harmless material. So it conforms to the requirements of food sanitation.

 

Conveyor system

Beverage Production Filling Bottling Line

 

High ratio mixing gas beverage mixing machine

 
The machine is the most advanced mixer which is used to all kinds of carbonated beverage(such as coke, Lemonade product) . the mix precision is high, CO2 mixes fully, has two times of cooling, two carbonation merits. Mainly is suitable for kinds of carbonic acid drink’s mix processing, also may use in the paste drink, the fermentation drink and so on other soft drinks’ mix processing.

Beverage Production Filling Bottling Line

Warming Tunnel

 

Beverage Production Filling Bottling Line

The machine is developed by our company according to the hot filling and temperature filling production line process characteristics.The machine takes room temperature water as the cooling medium, cooling the products in the condition of high temperature to room temperature quickly and uniformly, prevents high temperature product adverse change, helps to maintain the product itself flavor and follow-up packaging.
★ rack: 304 stainless steel body, stainless steel adjustable anchor.
★ conveyor chain plate: Polymer material heat net chain and sprocket.
★ spray system: Sanitary pump, sanitary valve, 304 stainless steel pipe, hot water recycling system.
★ control system: Sealed type electric control box, 304 stainless steel materials.

 

 Automatic  Labeling&Packaging Machine

complete bottled water production lines

complete bottled water production lines

complete bottled water production lines

Carton hot melt packing machine

complete bottled water production lines

 

Conveying System

complete bottled water production lines

We will be responsible for customer factory Cad layout drawing,depending on our customer factory size,our conveying system will use brand motor ,high speed belt,good quality belt system,including PLC system

 

Bottle Blowing Machine

complete bottled water production lines

Bottle blowing machine: It is a kind of equipment which can make plastic granules into hollow containers by blow molding process. It is mainly used in beverage and food industry.

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