Product Details

24-cavity 36-cavity Cap Compression Machine

The 24-cavity 36-cavity Cap Compression Machine utilizes advanced hydraulic compression molding for high-efficiency plastic cap production.

  • High-speed output, producing up to 600 caps/min with excellent uniformity and no injection molding ports.
  • Energy-efficient design, consuming significantly less power than traditional injection systems.
  • Precision engineering, using Japanese DC53 steel, servo-controlled scraping, and integrated metering for consistent product weight.

Ideal for beverage, oil, and pharmaceutical cap production.

Product Description

24-cavity 36-cavity Cap Compression Machine

24-cavity 36-cavity Cap Compression Machine 24-cavity 36-cavity Cap Compression Machine 24-cavity 36-cavity Cap Compression Machine 24-cavity 36-cavity Cap Compression Machine 24-cavity 36-cavity Cap Compression Machine 24-cavity 36-cavity Cap Compression Machine

 

The structure of the mold is changed on the basis of the Sakmi bottle cap capping machine, so that 5L oil caps can also be put into this equipment to produce products. It is the production of plastic caps by the hydraulic forming technology of the cap making machine. Through the extrusion of dry mix (HDPE, PP, etc.), metering, the ball into the die cavity and the compression molding process to make the cap.

 

Advantage of 24-cavity 36-cavity Cap Compression Machine

 

24-cavity 36-cavity Cap Compression Machine

  • Real-time quality control
  • Low energy consumption
  • No injection molding port
  • Fast color change
  • Small space
  • Strong flexibility
  • More convenient maintenance
  • High bottle cap uniformity
  • Higher efficiency (three times the efficiency of ordinary injection molding machine)
  • Labor saving and automation

 

Working principle of bottle cap molding

Automatic high speed bottle cap molding machine adopts hydraulic closing principle, rapid prototyping, low pressure demoulding and other processes of continuous rotation of manufacturing, beverage bottle caps, medical caps, oil bottle caps. Granular plastic raw materials (such as PP\HDPE\LDPE, etc.) are melted at high temperature through quantitative extrusion, and then evenly distributed in each mold cavity by cutting tray, and finally pressed in the mold cavity.

24-cavity 36-cavity Cap Compression Machine

 

Bottle cap molding machine features

  • The core parts of the rotary disk of the molding machine are processed by special steel processing technology to ensure strength, accuracy, no deformation and stable operation process.
  • The hydraulic oil circuit control using spontaneous research, high accuracy, stability, fast speed, high production efficiency, energy saving and environmental protection.

24-cavity 36-cavity Cap Compression Machine

 

Function of molding machine

  • Temperature PID control to ensure the melting stability of plastic particles.
  • When the electric heating temperature does not reach the set temperature, prevent the extrusion start function.
  • Automatic calibration of temperature deviation.
  • Monitoring and counting, alarm, fault and other self-diagnosis.

 

Content highlights
Main turntable Forging 45# steel integral processing
Oil road, waterway Built-in oil circuit water separate, never leakage, oil leakage or oil water mix
Oil cylinder Exquisite oil and water design
mould The oil and water are cleverly separated in the big plate, never leaking water
Metering pump Integral Mosaic
Static screw Oil line straight through, no tubing, never leak oil
screw Japan imported DC53 material, the structure adopts imported oil-free lubrication, DLC coating
Servo motor (scraping) The material has excellent hardness and toughness, suitable for long-term friction and impact
Scraper tray Can control the extruder pressure level
Up and down discharge Precise control of product weight, high stability
Thermal cover Metering pump rear end extension screw

 

24-cavity 36-cavity Cap Compression Machine

Metering pump, two-stage screw design consistent with Sacmi

24-cavity 36-cavity Cap Compression Machine

 

Unique design, integral Mosaic

Oil line straight through, no tubing, never leak oil

24-cavity 36-cavity Cap Compression Machine

24GS unique design, integral Mosaic

Oil line straight through, no tubing, no oil valve, never leak oil

24-cavity 36-cavity Cap Compression Machine

The scraper is controlled by a servo motor, eliminating the traditional belt drive, and more accurate scraping

With automatic compensation data correction function to avoid deviation and belt damage

 

Lid Making Machine (2925)

Model:  24GS/ 36GS
Packing material: PP/HDPE/LDPE
Cover diameter range: 20-46(mm)
Cover height range: 10-30(mm)
Number of cavities: 24
Production efficiency: 550-600(pcs/min)(2925)
Voltage/Frequency: 380v/50Hz
Compressed air: 0.8mpa:0.5m³
Total power: 75(Kw)
Actual power: 40(Kw)
Overall dimensions: (mm) 4210*1950*2200
Total weight (net weight) : 7.5T

 

Note:

  1. It is recommended that the chiller of the equipment be independent and use coolant to ensure the life of the mold.
  2. the air compressor is recommended to use an independent low pressure and a cleaning device to avoid the line is too long to cause some atomizing water and other effects on product quality.
  3. See the attached drawing for the size of the equipment
  4. the temperature of the production workshop is maintained at 22-25 degrees Celsius to avoid water mist in the mold and equipment, which affects the life.
  5. Equipment operation Customers need to be equipped with more than 0.8 cubic meters of low-pressure air source.

 

Part List

NO picture name Origin and brand
1  24-cavity 36-cavity Cap Compression Machine Mold material Japan,

Datong DC53

2 24-cavity 36-cavity Cap Compression Machine Die spring Japan
3 24-cavity 36-cavity Cap Compression Machine Oil cylinder Japan
4 24-cavity 36-cavity Cap Compression Machine Convex magnetic valve Taiwan
5 24-cavity 36-cavity Cap Compression Machine Oil pump America
6 24-cavity 36-cavity Cap Compression Machine Water tap Italy
7 24-cavity 36-cavity Cap Compression Machine Air tap Italy
8 24-cavity 36-cavity Cap Compression Machine PLC Taiwan
9 24-cavity 36-cavity Cap Compression Machine Motor starter 美国、

ABB

10 24-cavity 36-cavity Cap Compression Machine Touch screen 台telta
11 24-cavity 36-cavity Cap Compression Machine Frequency changer telta
12 24-cavity 36-cavity Cap Compression Machine Electrical switch 美国、

ABB

13 24-cavity 36-cavity Cap Compression Machine adapter 美国、

ABB

14 24-cavity 36-cavity Cap Compression Machine Air valve control switch Italy
15 24-cavity 36-cavity Cap Compression Machine Hydraulic motor for capping machine anhui
16 24-cavity 36-cavity Cap Compression Machine Rotary machine shanghai
17 24-cavity 36-cavity Cap Compression Machine Gas element italy
18 24-cavity 36-cavity Cap Compression Machine Measurement system HAIKE
19 24-cavity 36-cavity Cap Compression Machine Sealing ring GERMAN
20 24-cavity 36-cavity Cap Compression Machine Heating ring ZHEJIANG
21 24-cavity 36-cavity Cap Compression Machine Thermal cover JIANGSU
22 24-cavity 36-cavity Cap Compression Machine Automatic suction machine WENHUI
23 24-cavity 36-cavity Cap Compression Machine Servo motor (scraping) TELTA

 

Related Assistant Facility

name Picture Description parameter
mould 24-cavity 36-cavity Cap Compression Machine It belongs to the plastic bottle cap mold in the cap making machine  
Slitting machine 24-cavity 36-cavity Cap Compression Machine Equipment for cutting anti-theft rings on plastic bottle caps Production efficiency: 30000 / hour

Cap diameter: 26-45 (mm)

Cover height: 10-25 (mm)

Actual power: 0.5kw

Size and weight: 130*80*140cm/300kg

Capping machine 24-cavity 36-cavity Cap Compression Machine Equipment for conveying bottle caps Production efficiency: 40000 / hour

Cap diameter: 26-45 (mm)

Cover height: 10-25 (mm)

Actual power: 0.2kw

Size and weight: 130*80*140cm/200kg

Water cooler 24-cavity 36-cavity Cap Compression Machine Equipment used to cool molds or oil temperatures 10-20(HP)

 

24-cavity 36-cavity Cap Compression Machine

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